Rockwell Automation helps Nanjing Puyuan to be included in Forbes China’s annual Top 10 list

Rockwell Automation’s intelligent operation and maintenance Rockii solution empowers Nanjing Puyuan to be awarded “China’s Top 10 Industrial Digital Transformation Enterprises in 2021”

On November 10, the “2021 Forbes China Industrial Internet Series Selection” list was announced, and Nanjing Puyuan Ice Cream Machinery Co., Ltd. (“Nanjing Puyuan”) was selected as the first ice cream intelligent production line built by Rockwell Automation. Forbes China Top 10 Industrial Digital Transformation Enterprises in China in 2021″.

At present, under the background of informatization and digital development and the impact of the new crown pneumonia epidemic, traditional enterprises are accelerating the pace of digital and intelligent transformation and upgrading. This year, Forbes China officially launched the “2021 Forbes China Industrial Internet Series Selection”, which aims to find companies and platforms with outstanding influence in the industrial Internet industry nationwide and set a new benchmark in the industry.

It is worth noting that the Chinese ice cream market is developing rapidly and has broad prospects, but the construction of industry automation, informatization and intelligence has just started. The inclusion of Nanjing Puyuan on the list this time demonstrates that Rockwell Automation’s intelligent operation and maintenance Rockii solution, as a technical support platform, has been highly recognized by the industry for its practice of boosting the digital transformation of Nanjing Puyuan, which also reflects Rockwell Automation. Taking creating value for customers as its own responsibility, fully implement the sustainable development SEEE value of safety, energy saving, environmental protection (Environmental), and high efficiency (Efficiency) in intelligent manufacturing, empowering the ice cream industry with unlimited possibilities for digital transformation and upgrading.

Nanjing Puyuan is one of the leading enterprises in the field of ice cream manufacturing equipment in China. The company builds many new ice cream production lines every year, and there is an urgent need for whole-line control and intelligent operation and maintenance. Through the intelligent manufacturing consultation and top-level design of Rockwell Automation in the early stage, Nanjing Puyuan’s digital and intelligent practice needs to realize the innovative integration of operational technology (OT) and communication technology (IT), open up “data silos”, and speed up data integration and sharing , to transform and upgrade to a smarter, more efficient and more energy-saving operation mode with high-quality data-driven production methods.

As a leader in intelligent manufacturing, Rockwell Automation has accumulated more than 100 years of experience in the fields of automation, informatization and digital transformation. In response to the pain points of Nanjing Puyuan’s digital transformation, the intelligent operation and maintenance Rockii solution is applied in Nanjing Puyuan. Garden freezer, disc machine (color line), stick machine, nine-way packaging machine, case packer, translation manipulator and other equipment, help Nanjing Puyuan use IT communication technology to upgrade OT operation technology, build intelligent production lines, and realize A comprehensive transformation from smart machines to smart production lines to smart factories.

From the perspective of realization function, the establishment of the intelligent machine system can open up the IaaS data of the ice cream production line machine layer, which can realize data connection and collection; through the integration of the whole line, the production line linkage can be realized, and the centralized control and report Display can be realized at the PaaS layer. Build remote access to the SaaS layer to implement OEE statistical analysis, alarm fault statistical analysis, and energy consumption statistical analysis of equipment. In addition, Rockwell Automation introduced the concept of digital twin and built the industry’s first virtual ice cream production line for Nanjing Puyuan.

Based on Rockwell Automation’s intelligent operation and maintenance Rockii solution, Nanjing Puyuan has realized a full range of digital transformation and innovation from R&D, manufacturing, operation services to business models, increasing ice cream production capacity by 30% and saving labor costs by 50%-90% ( According to different processes), it is expected to reduce waste discharge by 122 tons per year and create an additional economic benefit of 9.6 million yuan.

It is worth mentioning that, through the implementation of this project, Rockwell Automation and Nanjing Puyuan have polished the construction specifications and related standards of China’s ice cream digital workshop, in order to promote the rapid development, level improvement and industrialization of digital workshop technology in the domestic ice cream industry. The process provides a reference, thereby improving the intelligent production and quality management of ice cream factories, improving equipment automation, personnel efficiency, management information and milk safety in China’s ice cream industry, and promoting the sustainable and healthy development of the industry.

Rockwell Automation in China

Rockwell Automation is one of the world’s leading companies in industrial automation, informatization and digital transformation. We will give full play to the potential of human imagination and technology, create more possibilities for human beings, and make the world more productive and sustainable. Rockwell Automation has a history of 118 years and is headquartered in Milwaukee, Wisconsin, USA. It has approximately 24,000 employees and operates in more than 100 countries and regions.

In China, Rockwell Automation has 28 sales offices (including Hong Kong and Taiwan), 5 training centers, 1 R&D center, Dalian software development center, Shenzhen, Shanghai and Beijing OEM application development centers, and 2 Production base with more than 2,000 employees. The company has actively cooperated with 11 authorized channel partners and more than 70 key universities in China to jointly provide a wide range of extraordinary products and solutions, service support and technical training for the manufacturing industry.

As a leader in intelligent manufacturing, Rockwell Automation fully implements the sustainable development concept of SEEE (safety, energy saving, environmental protection, and high efficiency) in intelligent manufacturing, aiming to empower various industries through leading automation, digitalization and intelligent technologies. Can, relying on IT/OT integration and innovative interconnected enterprise solutions, promote the sustainable development of Chinese society and lead the infinite possibilities in the future.

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